1. Basic requirements of various forging dies on material properties
Table 1 Basic requirements of various forging dies on material properties
Type of forging die | Usage requirements |
Hot forging dies | Hardness, impact resistance, heat fatigue resistance |
Hot forging die | Heat fatigue resistance |
Hot extrusion die | Wear resistance, thermal hardness, heat fatigue resistance |
High-speed forging die | Toughness, hardness, heat fatigue resistance |
Precision forging die | High-temperature strength, temper resistance, wear and heat fatigue resistance |
Hot rolling mill roll | Heat fatigue resistance |
Cold heading die | Hardness, wear resistance, impact resistance |
Stamping die | Strength, hardness |
Cold trimming, punching die | Hardness, wear resistance, impact resistance |
2. Hardness and performance comparison of commonly used steels for forging dies (see Table 9-2)
Table 2 Performance comparison of commonly used steels for forging dies
Grade | Use hardness HRC | Machinable | Wear resistance | Impact resistance | Quenching deformation resistance | Depth of hardened layer | Heat hardness | Decarburization sensitivity | |
Carbon tool steel | T7, T8 | 54~60 | Poor | Poor | Better | Worse | Shallow | Poor | Big |
T9~T13 | 56~65 | Worse | Worse | Medium | Worse | Shallow | Difference | Big | |
Alloy tool steel | Cr12MoV | 55~63 | Better | Good | Poor | Good | Deep | Better | Smaller |
5CrMnMo | 30~47 | Poor | Medium | Medium | Medium | Medium | Poorer | Larger | |
5CrNiMo | 30~47 | Poor | Medium | Better | Medium | Medium | Worse | Larger | |
3Cr2W8V | 45~54 | Worse | Better | Medium | Better | Deep | Better | Smaller | |
4Cr5MoSiV | 40~54 | Poor | Better | Medium | Better | Deep | Worse | Medium | |
35Cr3Mo3W2V | 44~54 | Poor | Better | Medium | Better | Deep | Better | Medium | |
3Cr3Mo3V | 40~54 | Poor | Better | Medium | Better | Deep | Better | Medium | |
4Cr3W4Mo2VTiNb | 48~56 | Worse | Better | Medium | Better | Deep | Better | Medium | |
5Cr4W5Mo2V | 50~56 | Poor | Better | Poor | Medium | Deep | Better | Medium |
Note: The performance sequence is Good > Better > Medium > Poor > Bad.
3. Selection of mold materials
(1) Selection of hot forging mold materials
There are many factors that affect the life of hot forging dies, such as: the stress conditions of the die, working temperature, cooling method, properties of the material being processed, amount of deformation, deformation speed, and lubrication conditions, etc. Therefore, these factors must be fully considered when selecting materials.
Hot work dies can generally be divided into: hammer forging dies, hot die forging press dies, screw press forging dies, extrusion dies, etc. The type of die and specific working conditions should be considered to reasonably select the die materials. The selection of materials for hot forging dies is shown in Table 9-3.
Table 3 Selection of Materials for Hot Forging Dies
Die Type | Size and Working Conditions | Recommended Materials | |
Hammer Forging Die | Height less than 275mm (Small) | 5CrMnMo, 5CrNiMo, 5SiMnMoV, 4SiMnMoV | |
Height 275~325mm (Medium) | 5CrMnMo, 5CrNiMo, 5SiMnMoV, 4SiMnMoV | ||
Height 325~375mm (Large) | 5CrNiMo, 5CrMnSiMoV, 4CrMnSiMoV | ||
Height greater than 375mm (extra large) | 5CrNiMo, 5CrMnSiMoV, 4CrMnSiMoV | ||
Cladding module | 5Cr2MnMo | ||
Insert type | 4Cr5MoSiV1, 3Cr2W8V, 4Cr3Mo3W2V, 4CrMnMoSiV | ||
Hot die forging press die | Integral type | 5CrNiMo, 5CrMnMo, 4CrMnMoSiV, 5CrMnMoSiV, 4Cr5MoSiV, 4Cr5MoSiV1, 4Cr5W2SiV, 3Cr2W8V, 4Cr3Mo3W2V, 5Cr4Mo2W2SiV | |
Inlay type | Insert | 4Cr5MoSiV1, 4Cr5MoSiV, 4Cr5W2SiV, 3Cr2W8V, 5Cr4W2Mo2SiV | |
Mold body | 5CrNiMo, 5CrMnMo, 4CrMnMoSiV | ||
Screw press forging die | Integral type | 5CrMnMo, 5CrNiMo, 8Cr3 | |
Inlay style | Inlay block | 3Cr2W8V, 4Cr5W2VSi | |
Module | 40Cr, 45 steel | ||
Hot extrusion die | Punch | 3Cr2W8V, 3Cr3Mo3W2V, 4Cr5W2SiV, 4Cr5MoSiV1, 4Cr5MoSiV, 4CrMnMoSiV | |
Die | 3Cr2W8V, 3Cr3Mo3W2V, 4Cr5W2SiV, 4Cr5MoSiV1, cemented carbide, steel bonded carbide, high temperature alloy | ||
Warm extrusion die | W18Cr4V, W6Mo5Cr4V2, 6W6Mo5Cr4V, 6Cr4W3Mo2VNb, etc. | ||
High-speed forging die | 4Cr5W2SiV, 4Cr5MoSiV, 4Cr5MoSiV1, 4Cr3Mo3 W4VTiNb | ||
Hot trimming die | 6CrW2Si, 5CrNiMo, 3Cr2W8V, 4Cr5MoSiV1, 4CrMnSiMoV, 8Cr3, W6Mo5Cr4V2, W18Cr4V, hard alloy, etc |
(2) Selection of Cold Forging Die Materials
There are many types of cold forging dies, mainly used for completing metal or non-metal material upsetting, extrusion, and other powder pressing, imprinting processes. Due to different loading methods and the nature and specifications of the materials processed, the working conditions of various molds differ greatly. Therefore, material selection should be differentiated and based on specific circumstances. The selection of cold forging die materials is shown in Table 9-4.
Table 4 Selection of Cold Forging Die Materials
Die Type | Working Conditions | Recommended Materials |
Cold Heading Die | Low Pressure | T10A, T12A, 9Mn2V, CrWMn, MnCrWV, Cr2, 7CrSiMnMoV, GW15, 60Si2Mo, etc. |
Medium Pressure | CrWV, Cr5MoV, Cr2Mn2SiWMoV | |
High Pressure | Cr12, Cr12MoV, Cr4W2MoV, W18Cr4V, W6Mo5Cr4V2, 6W6Mo5Cr4V, 6Cr4W3Mo2VNb, cemented carbide (YG20, YG20C, etc.) | |
Cold extrusion die | Punch | W6Mo5 Cr4V2, W18Cr4V, 6W6Mo5Cr4V, Cr12MoV, 6Cr4W3Mo2VNb, Cr12, etc. |
Die (with liner) | Cr12, Cr12MoV, W6Mo5Cr4V, W18Cr4V, 6W6Mo5Cr4V, 6Cr4W3Mo2VNb, Cr4W2MoV, etc. | |
Die (without liner) | 9Mn2V, CrWMn, MnCrWV, Cr2, 6W6Mo5Cr4V, 6Cr4W3Mo2VNb, etc. | |
Powder cold pressing die | Punch | Cr6WV, W6Mo5Cr4V2, 6W6Mo5Cr4V, CrWMn, MnCrWV, Cr2, GCr15, etc. |
Die | Cr12, Cr12MoV, W6Mo5Cr4V2, W18Cr4V, Cr4W2MoV, 6W6Mo5Cr4V, cemented carbide, etc. | |
Rolling die | Thread rolling plate | 9SiCr, Cr12MoV |
Thread rolling, gear rolling | Cr12MoV, Cr6WV | |
Drawing die | Non-ferrous metal | Cr12, Cr12MoV, CrWMn, Cr2, 9Mn2V, T12A, etc. |
Steel wire | Cr12, Cr12MoV, W18Cr4V, W6Mo5Cr4V2, W12Mo3Cr4V3N, etc. |