I. The forging temperature range for steel is shown in Table 1.
Table 1 The forging temperature range for steel
Grade | Forging temperature/°C | |
Start forging | Final Forging | |
Q195, Q215 | 1300 | 700 |
Q235 | 1250 | 700 |
08F, 08, 10F, 10, 15F, 15, 20F, 20, 25, 30, 15Mn, 20Mn, 30Mn | 1250 | 800 |
40, 45, 50, 55, 60, 40Mn, 45Mn, 50Mn | 1200 | 800 |
10Mn2, 15Mn2, 20Mn2, 30Mn2, 35Mn2, 40Mm2, 45Mn2, 50Mn2, 27SiMn, 35SiMn | 1200 | 800 |
42SiMn | 1150 | 800 |
20MnV, 35SiMn2MoV | 1200 | 800 |
25Mn2V, 42Mn2V, 30SiMn2MoV | 1180 | 800 |
30Mm2MoW | 1150 | 850 |
12SiMn2WV | 1180 | 850 |
15SiMn3MoWV | 1200 | 900 |
37SiMn2MoWV | 1170 | 800 |
20Mn2B, 20MnTiB | 1200 | 800 |
25MnTiB, 20Mn2TiB, 20MnVB | 1200 | 850 |
20SiMnVB | 1180 | 800 |
30Mn2MoTiB | 1100 | 850 |
40B, 45B, 40MnB, 45MnB, 40MnVB, 40MnWB, 38CrSi, 40CrSi | 1150 | 850 |
15CrMn, 20CrMn, 40CrMn | 1150 | 800 |
20CrMnSi, 25CrMnSi | 1200 | 800 |
30CrMnSi, 35CrMnSi | 1150 | 850 |
15CrMn2SiMo | 1200 | 900 |
20CrV, 16Mo | 1250 | 800 |
40CrV, 45CrV, 18CrMnTi, 20CrMnTi, 30CrMnTi, 35CrMnTi, 40CrMnTi | 1200 | 800 |
12CrMo, 15CrMo, 20CrMo | 1200 | 800 |
30CrMo | 1180 | 800 |
35CrMo, 42CrMo | 1150 | 850 |
15CrMnMo, 20CrMnMo | 1200 | 900 |
40CrMnMo | 1150 | 850 |
12CrMoV, 24CrMoV, 25C2MoV, 25G2MolV | 1100 | 850 |
12Cr1MoV, 35CrMoV | 1150 | 850 |
38CrMoAl | 1180 | 850 |
18Cr3MoWV, 20Cr3MoWV | 1150 | 850 |
15Cr, 20Cr, 30Cr, 35Cr, 40Cr, 45Cr, 50Cr | 1200 | 800 |
20CrNi | 1200 | 800 |
40CrNi, 45CrNi | 1150 | 850 |
12CrNi2, 12CrNi3 | 1200 | 800 |
20CrNi3, 37CrNi13, 12Cr2Ni4, 20Cr2Ni4 | 1180 | 850 |
40CrNiMo | 1150 | 850 |
18Cr2Ni4W | 1180 | 850 |
20NiMo | 1200 | 830 |
40NiMo | 1150 | 900 |
T7, T7A, T8, T8A | 1150 | 800 |
T9, T9A, T10, T10A | 1100 | 770 |
T11, T11A, T12, T12A, T13, T13A | 1050 | 750 |
9Mn2, 9Mn2V, MnSi, 6MnSiV, 5SiMnMoV, 9SiCr, SiCr, Cr2 | 1100 | 800 |
Cr, Cr06, 8Cr | 1050 | 850 |
Cr12 | 1080 | 840 |
CrMn, 5CrMnMo | 1100 | 800 |
Cr6WV, CrW5 | 1050 | 850 |
CrW, Cr12W | 1150 | 850 |
3Cr2W8V | 1120 | 850 |
CrWMn | 1100 | 800 |
9CrWMn, 5CrW2Si, 6CrW2Si, 4CrW2Si | 1100 | 850 |
Cr12MoV | 1100 | 840 |
3CrAl, CrV | 1050 | 850 |
8CrV | 1120 | 800 |
5CrNiMo, W1, W2 | 1100 | 800 |
5W2GrSiV, 4W2CrSiV, 3W2CrSiV, WCrV, W3GrV | 1050 | 850 |
3W4GrSiV, 3W4Cr2V, V, CrMn2SiWMoV, Cr4W2MoV | 1100 | 850 |
8V | 1100 | 800 |
4Cr5W2SiV | 1150 | 950 |
SiMnMo | 1000 | 850 |
5CrMnSiMoV | 1200 | 700 |
W18Gr4V, W9C4V2 | 1150 | 900 |
W6Mo5Cr4V2, CW18C4V | 1130 | 900 |
W6Mo5 Cr4V3 | 1100 | 900 |
06Cr13 | 1150 | 750 |
12Cr13, 20Cr13, 30Cr13, 40Cr13, Cr17Ti | 1150 | 750 |
Cr17 | 1100 | 750 |
Cr28 | 1120 | 700 |
Cr9Mn18 | 1180 | 850 |
32Cr13Mo | 1150 | 800 |
14Cr17Ni2 | 1130 | 850 |
06Cr19Ni10, 12Cr18Ni9, 17Cr18Ni9 | 1130 | 850 |
Cr18Mn8Ni5 | 1200 | 850 |
Cr17Mo2Ti, Cr25Mo3Ti3 | 1150 | 800 |
Cr18Nil1Nb | 1200 | 900 |
90Cr18MoV | 1100 | 750 |
Cr18Ni12Mo2Ti, Cr18Ni12Mo3Ti | 1200 | 850 |
9Cr17MoVCo | 1130 | 850 |
Cr18Ni9Cu3Ti | 1200 | 870 |
Cr18Ni19Mo1Cu2Ti | 1200 | 900 |
42Cr9Si2 | 1130 | 850 |
Cr13Si3, Cr18Si2, Cr20Si3 | 1100 | 800 |
Cr25Si2 | 1050 | 800 |
4Cr3Si4, Cr5Mo | 1150 | 850 |
Cr6SiMo | 1170 | 850 |
4Cr16Si2Mo, Cr11MoV | 1150 | 850 |
Cr13SiAl, Cr17A14Si | 1100 | 800 |
Cr8A15, Cr7A17, Cr20Al5Co2, Cr13 A14 | 1050 | 800 |
1Cr17A15 | 1050 | 800 |
0Cr25A15 | 1050 | 800 |
1Cr14Ni14W2MoTi | 1150 | 850 |
45Cr14Ni14W2Mo, Cr15Ni36W3Ti | 1130 | 900 |
65, 70, 75, 85, 60Mn, 65Mn | 1100 | 800 |
55Si2Mn, 60Si2Mn, 60Si2MnA | 1100 | 850 |
50CrMn, 50CrMnA, 50CrVA, 50CrMnVA | 1150 | 850 |
GCr6, GCr9, GCr9SiMn, GCr15, GCr15SiMn | 1080 | 800 |
II. Forging temperature and heating specifications for high-temperature alloys are shown in Table 2
Table 2 Forging temperature and heating specifications for high-temperature alloys
Grade | Forging Temperature | Preheat | Heating | ||||
Start Forging/℃ | End Forging/℃ | Temperature/℃ | Holding Time/(min/mm) | Temperature/℃ | Heat preservation time/(min/mm) | ||
Iron-based alloy | GH2136 | 1100 | 900 | 750 | 0.6~0.8 | 1130 | 0.4~0.8 |
GH1015, GH1016, GH1140 | 1150 | 900 | 750 | 1170 | |||
GH1139 | 1100 | 900 | 750 | 1130 | |||
GH2018 | 1140 | 900 | 750 | 1160 | |||
GH1035, GH1131, GH1140 | 1100 | 900 | 750 | 1130 | |||
GH2036 | 1180 | 980 | 800 | 1200 | |||
GH2135 | 1120 | 950 | 750 | 1140 | |||
GH2130 | 1100 | 950 | 750 | 1130 | |||
GH2132, GH2302 | 1100 | 950 | 750 | 1130 | |||
GH2984 | 1130 | 900 | 750 | 1150 | |||
GH2901 | 1120 | 950 | 750 | 1140 | |||
Nickel-based alloy | GH3030, GH3039 | 1160 | 900 | 800 | 0.4~0.8 | 1180 | 0.4~0.8 |
GH3128 | 1160 | 950 | 750 | 1180 | |||
GH4163, GH3170 | 1150 | 980 | 800 | 1170 | |||
GH4033 | 1160 | 1000 | 800 | 1180 | |||
GH4133 | — | — | 750 | — | |||
GH4037, GH4049, GH4220 | 1160 | 1050 | 750 | 1180 | |||
GH4080A, GH4141 | 1140 | 1000 | 750 | 1160 | |||
GH4710 | 1110 | 1000 | 750 | 1130 | |||
GH4145 | 1160 | 850 | 750 | 1180 | |||
GH4169 | 1120 | 950 | 750 | 1120 | |||
GH4738 | 1150 | 1050 | — | 1170 |
III. The forging and die forging temperature range and permissible deformation degree of aluminum alloys are shown in Table 3. The extrusion and forging temperatures for processing aluminum and aluminum alloys are shown in Table 4.
Table 3 Forging and die forging temperature range and permissible deformation degree of aluminum alloys
Grade | Forging temperature/℃ | Permissible deformation degree (%) | ||
Start forging | End forging | Hammer (8m/s) | Press (0.3m/s) | |
5A02, 3A21 | 420 to 470 | 350 | ≥80 | ≥80 |
6A02, 2A50, 2B50 | As-cast condition | |||
40 to 50 | <50 | |||
Deformed condition | ||||
50 to 65 | <80 | |||
2A11, 2A14, 2A02 | 440~470 420~450 | 400 380 | As-cast condition | |
40 | 40~50 | |||
Deformed condition | ||||
2A90, 2A80, 2A70, 5A05, 5A06 | 420~470 400~430 | 350 320 | 50~70 50~60 | <80 >60 |
7A03, 7A04, 7A05, 7A06 | 400~430 370~400 | 350 320 | As-cast condition | |
30~40 | 40~50 | |||
Deformed condition | ||||
50~60 | 80 |
Table 4 Extrusion and Forging Temperatures for Aluminum and Aluminum Alloys
Grade | Extrusion Temperature/°C | Forging Temperature/℃ |
1070A | 250~450 | — |
1060 | ||
1050A | ||
1035 | ||
1200 | ||
8A03 | ||
5A02 | 320 ~450 | 350~470 |
5A03 | 320 ~450 | 350~470 |
5A05 | 380 ~450 | 350~440 |
5A06 | 380 ~450 | 350~440 |
5A12 | 380 ~450 | 350~440 |
3A21 | 320 ~450 | — |
2A01 | 320 ~450 | — |
2A02 | 440 ~460 | 380~470 |
2A06 | 440 ~460 | — |
2A10 | 320 ~450 | — |
2A11 | 320 ~450 | 380~470 |
2A12 | 400 ~450 | 380~470 |
2A16 | 440 ~460 | 400~460 |
2A17 | 440 ~460 | — |
7A03 | 300 ~450 | — |
7A04 | 300~450 | 380~450 |
6A02 | 370 ~450 | 400~500 |
2A50 | 370 ~450 | 380~480 |
2B50 | 370 ~450 | 380~480 |
2A70 | 375 ~450 | 380~480 |
2A80 | 375~450 | 380~480 |
2A90 | 375 ~450 | 380~480 |
2A14 | 400 ~450 | 380~480 |
IV. The forging temperature range for copper and copper alloys is shown in Table 5. The hot deformation temperature for copper alloys is shown in Table 6. The brittle temperature range for some copper alloys is shown in Table 7.
Table 5 Forging Temperature Range for Copper and Copper Alloys
Grade | Forging Temperature Range/℃ |
T1, T2, T3, T4 | 900~650 |
H90 | 900~700 |
H80 | 830~700 |
H70 | 830~700 |
H68 | 820~650 |
H62 | 820~650 |
H59 | 820~650 |
HPb61-1 | 800~650 |
HPb59-1 | 730~650 |
HSn60-1 | 820~650 |
HSn62-1 | 820~650 |
HMn58-2 | 800~650 |
HFe59-1-1 | 800~650 |
HAI77-2 | 760~670 |
HAI60-1-1 | 750~650 |
HAI59-3-2 | 730~650 |
HAI80-3 | 800~700 |
HSi65-1.5-3 | 780~650 |
HNi65-5 | 840~650 |
QA15 | 830~700 |
QA17 | 840~700 |
QA19-2 | 900~700 |
QA19-4 | 850~700 |
QA110-3-1.5 | 850~700 |
QA110-4-4 | 900~750 |
Qsi1-3 | 880~700 |
QSi3-1 | 800~630 |
QSn7-0.2 | 780~700 |
QSn6.5-0.4 | 740~650 |
QSn6.5-0.1 | 790~660 |
QMn3-1 | 800~630 |
QCd1 | 850~650 |
QCr0.5 | 870~670 |
QBe2 | 800~600 |
Table 6 Hot Deformation Temperature for Copper Alloys
Grade | Temperature/℃ | |
Die Forging | Extrusion | |
Copper | ||
T2, T3, T4 | 800~950 | 775~925 |
Brass | ||
H96 | 700~850 | 830~880 |
H90 | 800~900 | 820~900 |
H80, H85, H70 | 820~870 | |
H68 | 700~850 | 750~830 |
H62 | 700~850 | 700~850 |
HA177-2 | — | 700~830 |
HA160-1-1 | — | 700~750 |
HA159-3-2 | 700~750 | 700~750 |
HNi65-5 | 650~850 | 750~850 |
HFe59-1-1 | 650~820 | 650~750 |
HMn58-2 | 600~750 | 625~700 |
HMn57-3-1 | 600~730 | 625~700 |
HSn90-1 | 850 ~900 | 850~900 |
HSn70-1 | 650~750 | 650~750 |
HSn62-1 | 680~750 | 700~750 |
HSn60-1 | 700~820 | 700~820 |
HPb59-1 | 640,780 | 640,780 |
Bronze | ||
QA15 | 750~900 | 830~880 |
QA17 | 760~900 | 850~900 |
QA19-2 | 800~960 | 750~850 |
QA19-4 | 750~900 | 750~850 |
QA110-3-1.5 | 750~900 | 700~850 |
QA110-4-4 | 800~900 | 830~880 |
QBe2 | 650~800 | 660~720 |
QBe2.5 | 720~800 | 660~720 |
QSi3-1 | 600~780 | 875~825 |
QSi1-3 | 800~910 | 850~900 |
QSn4-0.25 | 800~920 | 750~800 |
QSn6.5-0.4 | 800~920 | 680~770 |
(QCr0.5) | 800~920 | — |
White bronze | ||
BZn15-20 | 800~920 | 750~825 |
BFe28-2.5-1.5 | 800~920 | 850~950 |
Table 7 Temperature range of brittleness zone for some copper alloys
Grade | Brittleness zone temperature range/°C |
H96 | 650~750 |
H80, H90 | 350~600 |
H62 | 300~600 |
H70 | 400~700 |
HPb59-1 | 250~600 |
QA15 | 300~600 |
QA19-2 | 200~600 |
QA110-3-1.5 | 200~400 |
QBe2 | 200~500 |
Pure copper | 400~700 |
V. Forging temperatures for titanium and titanium alloys are shown in Table 8. Forging heating specifications for titanium alloys are shown in Table 9.
Table 8 Forging temperatures for titanium and titanium alloys
Grade | Deformed billet | Finished product | ||
Heating temperature/°C | Final forging temperature/℃ ≥ | Heating temperature/℃ | Final forging temperature/℃ ≥ | |
TA1 | 900~950 | 700 | 850~880 | 700 |
TA2 | 900~950 | 700 | 850~880 | 700 |
TA3 | 900~950 | 700 | 850~880 | 700 |
TA4 | 1030~1050 | 800 | — | — |
TA5 | 1000~1050 | 800 | — | — |
TA6 | 1050~1100 | 850 | 980~1020 | 800 |
TA7 | 1050~1100 | 850 | 980~1020 | 800 |
TB2 | 1090 ~1100 | 800 | 990~1010 | 800 |
TC1 | 900~950 | 750 | 850~880 | 750 |
TC2 | 900~950 | 800 | 850~900 | 750 |
TC3 | 950~1050 | 800 | 950~970 | 750 |
TC4 | 960~1100 | 800 | 950~970 | 750 |
TC6 | 1000~1050 | 800 | 950~980 | 800 |
TC9 | 1050~1080 | 800 | 950~970 | 800 |
TC10 | 1000~1050 | 800 | 930~940 | 800 |
Table 9 Titanium alloy forging heating specifications
Type | Grade | β transition temperature /°C | Pre-deformed blank | Titanium ingot | |||
Starting forging temperature/℃ | Final forging temperature/℃ | Insulation time / (min/mm) | Initial forging temperature / °C | Final forging temperature / °C | |||
α titanium alloy | TA2TA3 | 900 (870) | 700 (650) | 0.8 | 980 | 750 | |
TA4 | 980 (980) | 800 (800) | 1050 | 850 | |||
TA5 | 980 (980) | 800 (800) | 1050 | 850 | |||
TA6TA7 | 1025~1050 | 1020 (990) | 900 (850) | 1150 | 900 | ||
TA8 | 950~990 | 960 (940) | 850 (800) | 1150 | 900 | ||
β titanium alloy | TB1 | 750~800 | 930 (920) | 800 (700) | 0.7 | ||
α+β titanium alloy | TC1 | 910~930 | 910 (900) | 750 (700) | 0.7 | 980 | 750 |
TC3 | 920~960 | 920 (900) | 800 (750) | 0.7 | 1050 | 850 | |
TC4 | 960~1000 | 960 (940) | 800 (750) | 0.8 | 1150 | 850 | |
TC5TC6 | 950~980 | 950 (950) | 800 (800) | 1150 | 750 | ||
TC8 | 970~1000 | 970 (960) | 850 (800) | 1150 | 900 | ||
TC9TC11 | 970~1000 | 970 (960) | 850 (800) | 1150 | 900 | ||
TC10 | 930~960 | 930 (910) | 850 (800) | 1150 | 900 |
Note: 1. Data in parentheses in the table are temperatures used for hydraulic presses; data without parentheses are temperatures used for forging hammers.
2. Heating temperature controlled at ±10°C, insulation time is 0.6~0.7min/mm.
VI. Forging and die forging temperature ranges and permissible deformation levels for magnesium alloys are shown in Table 10. Die forging process parameters for magnesium alloys are shown in Table 11.
Table 10 Forging and die forging temperature ranges and permissible deformation levels for magnesium alloys
Grade | M2M | AZ40M | ME20M | AZ41M | AZ80M | |||
Forging Temperature /℃ | Hammer Upper Die Forging | Start forging | 430 | 420 | 400 | |||
Finish forging | 340 | 340 | 300 | |||||
Press Upper Die Forging | Start forging | 420 | 400 | 390 | ||||
Finish forging | 300 | 300 | 280 | |||||
Allowed Maximum Deformation Degree /% | On the hammer | 60 | 50 | 35 | ||||
On the press | 80 | 70 | 60 | |||||
Allowed Deformation Degree /% | 25 | 15 | — | |||||
Forging Temperature on Press and Hammer Upper Die /℃ | Press Upper Die Forging | Start forging | 430 | 420 | 400 | |||
Final Forging | 320 | 300 | 300 | |||||
Cold work hardening of hammer | Initial Forging | 250 | 280 | — | ||||
Final Forging | 230 | 250 | — | |||||
Forging Temperature on Hydraulic Press Upper Die /℃ | Die forging | Initial Forging | 420 | 400 | 400 | |||
Final Forging | 300 | — | — | |||||
Cold work hardening | Initial Forging | 250 | 280 | 280 | ||||
Final Forging | 230 | 250 | 250 |
Table 11 Magnesium Alloy Die Forging Processing Parameters
Grade | Die Forging Processing Temperature / °C | Homogenization Annealing | Annealing | ||||
Temperature/℃ | Holding Time/h | Cooling Method | Temperature/℃ | Holding Time/h | Cooling Method | ||
M2M | 260~450 | 410~425 | 12 | Air Cooling | 320~350 | 0.5 | Air Cooling |
AZ40M | 275~450 | 390~410 | 10 | Air Cooling | 280~350 | 3~5 | Air cooling |
A741M | 250~450 | 380~420 | 6~8 | Air cooling | 250~280 | 0.5 | Air cooling |
AZ61M | 250~340 | 390~405 | 10 | Air cooling | 320~350 | 0.5~4 | Air cooling |
AZ62M | 280~350 | — | — | — | 320~350 | 4~6 | Air cooling |
AZ80M | 300~400 | 390~405 | 10 | Air cooling | 350~380 | 3~6 | Air cooling |
ME20M | 280~450 | 410~425 | 12 | Air cooling | 250~350 | 1 | Air cooling |
ZK61M | 340~420 | 360~390 | 10 | Air cooled | — | — | — |